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Merbenit RV30

Flame-retardant 1K-SMP sealant for railway vehicle construction — EN 45545-2 Hazard Level HL1 + HL2, R22+R23, without halogenated flame retardants

Curing technology
Moisture curing
Density
1.47 g/cm³
Hardness (Shore A)
approximately 26
Chemical group
Silane-modified polymer

CHF 0.00 / ml
  • Tensile Strength
  • Density
  • Hardness (Shore A)
  • Chemical group
  • Color
  • Temperature range (°C)
  • Processing temperature
  • Cured layer thickness after 24 hours
  • Stress at 100% elongation
  • Volume change
  • Container
  • Elongation at break
  • Number of components
  • Curing technology
Your selection: Merbenit RV30 92-RV30.KT.ML310.BG
General terms and conditions of business

Internal reference: 92-RV30.KT.ML310.BG
HS code: 3214.1000

Merbenit RV30 Sample Offer

Technical Data

Typical values, not a specification. The technical data sheet (TDS) is binding.

Product Information

Tensile Strength
approx. 1.5 N/mm²
Temperature range (°C)
-40 °C to +90 °C
Container
310ml cartridge

Performance at Full Cure

Elongation at break
approx. 225%

Physical Properties

Density
1.47 g/cm³
Hardness (Shore A)
approximately 26
Chemical group
Silane-modified polymer
Color
concrete grey
Cured layer thickness after 24 hours
approx. 2.0 mm
Curing technology
Moisture curing

Features

Processing temperature
+5 °C to +40 °C
Stress at 100% elongation
approx. 0.9 N/mm²
Volume change
≤ 3%
Number of components
1K
Keywords
  • MS Polymer
  • Universal
  • Automatic dispensing
  • General industry and manufacturing
  • Construction
  • Metal
  • Plastic
  • Low odor
  • Solvent-free
  • Silicone-Free
  • Isocyanate-free
  • Vehicle construction
  • Elastic
  • Merbenit
  • Spray gun accessories
  • Sealant
  • Mechanical engineering

Product Description

Merbenit RV30 is a flame-retardant 1K-SMP sealant for railway vehicle construction — EN 45545-2 Hazard Level HL1 + HL2, R22+R23, without halogenated flame retardants.

Silane-modified polymers (SMPs) are modern, high-performance adhesives—moisture-curing, solvent-, isocyanate-, and silicone-free, with a very broad adhesion spectrum to metals, painted and galvanized surfaces, engineering plastics, glass, ceramics, concrete, stone, and wood. They are paintable, corrosion-resistant, shock- and vibration-resistant, and low-odor. RV30 is a specific variant of the Merbenit SMP series—its key properties and applications are described below.

EN 45545-2 HL1+HL2 — Railway vehicle standard

Merbenit RV30 meets Hazard Levels HL1 and HL2 according to EN 45545-2 (requirement sets R22+R23) — tested for components EX12 (external seals) and IN16 (internal seals) in railway vehicles. Free of halogenated flame retardants, soft-elastic (Shore A 26).

RV30 in numbers
EN 45545-2
HL1+HL2
Shore A 26
weich
225 %
Elongation at break
Halogen-free
Flame retardant

What makes RV30 stand out

EN 45545-2 HL1+HL2 certified
R22+R23 — tested for oxygen index, smoke density, toxicity.
Components EX12 + IN16
Exterior and interior seals for windows, doors, and panel connections.
Without halogenated flame retardants
Environmentally friendly, halogen-free.
Very low emissions
Low emissions for the interior of railway vehicles.
Soft elastic (Shore A 26)
High tolerance compensation for vibration and temperature changes.
Exempt from labeling requirements
No GHS labeling — simplified logistics and processing.

What is RV30 used for?

Rail vehicle exterior seals
EN 45545-2 EX12 — External window, door, and panel connection seals.
Rail vehicle interior seals
EN 45545-2 IN16 — Internal seals with fire protection.
Railway windows and doors
Longitudinal seals.
Panel connections, inside/outside
Sandwich panel connections in rail vehicles.
Fire protection seals
Applications with fire safety requirements.
Rail vehicle maintenance
Repair and service in compliance with EN 45545-2.
Data Sheets & Safety Data Sheet
TDS and SDS in multiple languages — view or download directly.
To the documents →

Processing

1
Clean substrate
Degrease and dry web substrates — aluminum, painted steel, composite, or plastics.
2
Apply primer
EN-45545-2-compliant bonding always requires Primer V40 (smooth) or V21 (absorbent) for reproducible values.
3
Insert cartridge
Standard cartridge gun or bulk system for large-area railway bonding applications.
4
Application
Uniform bead or sandwich component bonding — pot life 15–30 min.
5
Joining + Fixing
Join with defined contact pressure — fix rail vehicle components until initial curing.
6
Curing + fire protection testing
48 h full curing. EN 45545-2 HL1/HL2/HL3 conformity achieved after full curing.

Recommended accessories


RV30 compared to related Merbenit products

Direct comparison of mechanical and processing values — all data from the official Merbenit TDS.

RV30
Current Product
RV55 →HS60 →MB55 →
Crosslinking system1K moisture-curing1K moisture-curing1K moisture-curing1K moisture-curing
Consistencysee TDSsee TDSnon-sagnon-sag
Shore A hardnessA 26A 58A 60A 55
Tensile Strength1.5 N/mm²3.0 N/mm²3.3 N/mm²3.1 N/mm²
Elongation at break225 %170 %250 %300 %
Modulus 100%0.9 N/mm²2.6 N/mm²2.3 N/mm²1.8 N/mm²
Processing time15 min30 min10 min10 min
Through-curing 24 h2.0 mm≥2.0 mm≥2.0 mm≥2.0 mm
Through-cure 48 h3.0 mm≥3.5 mm≥3.0 mm≥4.0 mm
Density1.471.521.541.53
Temperature range–40 / +90 °C–40 / +90 °C–40 / +90 °C–40 / +90 °C
Volume change≤3 %≤3 %≤8 %≤6 %
Main applicationRail vehicle exterior sealsRail vehicle interior bonding HL3Food industryShipbuilding

Frequently asked questions about RV30

Practical application and design questions — answered by SILITECH.

Merbenit RV30: Flame-retardant 1K-SMP sealant for railway vehicle construction — EN 45545-2 Hazard Level HL1 + HL2, R22+R23, without halogenated flame retardants. Main applications: Railway vehicle external seals, railway vehicle internal seals, railway windows and doors.

SMP = Silane-modified polymer. This modern adhesive class combines the advantages of silicone (elasticity, weather resistance, broad adhesion spectrum) and polyurethane (mechanical strength, paint compatibility) — without their disadvantages (silicone: not paintable, corrosion on some metals; PU: isocyanates, often problematic indoors). SMP adhesives are solvent-free, isocyanate-free, and silicone-free, paint-compatible, corrosion-protective, and adhere without primer to most substrates — except PE, PP, PTFE, and silicones.

RV30 adheres to metals (aluminum, stainless steel, steel), powder-coated and painted surfaces, galvanized/anodized/chromated/zinc-coated substrates, many plastics, ceramics, stone, concrete, crepi, wood, and glass. Not suitable for: PP, PE, PTFE (Teflon), silicones, and bitumen substrates. For critical material pairings, we recommend a preliminary test or application with a primer (V40 for smooth, V21 for absorbent substrates).

Store in unopened original container in a dry, cool place — typically between +5 and +30 °C. Consult the safety data sheet (SDS) before use. Observe the expiry date on the packaging. Process opened cartridges promptly — skin formation in the nozzle will block further application.

In the comparison table above, you will find related Merbenit products with different properties — different hardness, pot life, elongation at break, or special certifications (IMO, EN 45545-2, FMVSS 212, ISEGA, Minergie-ECO). If you are unsure about the optimal choice, we will be happy to advise you — contact SILITECH with your specific application (substrate pairing, desired hardness, processing workflow, certification requirement).