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Permabond Engineering Adhesives LtdUV-curing adhesives

PERMABOND UV645

UV adhesive for high-viscosity plastics — vertically applicable, substrate failure on polycarbonate.

Viscosity at 20 rpm
8000-10000
Chemical group
Methacrylate ester
Color
colorless
Specific Gravity
1.1

CHF 0.00 / pc.
  • Manufacturer
  • Brand
  • Container
  • Color
  • Country of origin
  • Chemical group
  • Viscosity (adhesives)
  • Viscosity at 20 rpm
  • Specific Gravity
  • Curing Wavelength
  • Storage Temperature (°C)
  • Tensile strength (ISO37)
  • Refractive index
  • Elongation at break (elasticity) (ISO37)
  • Hardness (Shore D)
  • Dielectric Strength
  • Dielectric constant 1MHz at 25°C
  • Water absorption (ISO62) 2 hrs in boiling water
  • Shear strength polycarbonate
  • Shear strength PVC
  • Shear strength PC/ABS
  • Acrylic
  • UFI (Unique Formula Identifier)
Your selection PERMABOND UV645 49-645.FL
General terms and conditions of business

Internal reference: 49-645.FL
HS code: 3506.9190000

PERMABOND UV645 Sample Offer

Technical Data

Typical values, not a specification. The technical data sheet (TDS) is binding.

Product Information

Manufacturer
Permabond Engineering Adhesives Ltd
Brand
Permabond
Container
50 ml, 2 l
Country of origin
Italy
UFI (Unique Formula Identifier)
ND10-10H8-N00A-8EGY

Performance at Full Cure

Tensile strength (ISO37)
11 N/mm²
Refractive index
1490
Elongation at break (elasticity) (ISO37)
>70%
Dielectric Strength
25-30 KV/mm
Dielectric constant 1MHz at 25°C
4
Water absorption (ISO62) 2 hrs in boiling water
<5%
Shear strength polycarbonate
>9 N/mm²
Shear strength PVC
>5 N/mm²
Shear strength PC/ABS
>7 N/mm²

Physical Properties

Color
colorless
Chemical group
Methacrylate ester
Viscosity (adhesives)
High viscosity >5000 mPas
Viscosity at 20 rpm
8000-10000
Specific Gravity
1.1

Curing values

Curing Wavelength
365 - 420 nm

Mechanical properties

Hardness (Shore D)
50-65

Shear strength ISO 4587 in N/mm²

Acrylic
>1.5 N/mm²

Thermal Properties

Storage Temperature (°C)
5-25
Keywords
  • UV-curing
  • Metal
  • Plastic
  • Glass

Product Description

Permabond UV645 is the high-viscosity variant of the plastic UV adhesive range — designed for larger bonding gaps and vertical applications with polycarbonate, ABS, PVC and PMMA.

With viscosity values ​​of 8,000–10,000 mPa·s @ 20 rpm and thixotropic viscosity values ​​of 30,000–60,000 mPa·s @ 2.5 rpm, UV645 remains stationary even in vertical gaps. Its high viscosity covers coarse tolerances—where UV630 or UV640 would fail.

The polycarbonate affinity leads to substrate failure—the bond is stronger than the plastic itself. PVC and PC/ABS blends are also reliably bonded.

APPLICATION PROFILE

High-viscosity plastic UV adhesive variant — fills large gaps and remains stationary in vertical applications. Standard curing chemistry 365–420 nm for UV-stabilized substrates.

Permabond UV645 in figures
8'000–10'000
mPa·s high viscosity
>70 %
Elongation at break
Gap-filling
Coarse tolerances
365–420 nm
Long wavelength

What distinguishes Permabond UV645

High viscosity thixotropic
8,000–10,000 mPa·s — vertically applicable, stationary.
High gap filling
For coarse plastic tolerances.
Substrate failure in PC and PC/ABS
Bond stronger than the substrate.
Long-wavelength UV curing
365–420 nm — UV-stabilized plastics.
>70% elongation at break
Flexible and impact-resistant.
Optically invisible
Colorless adhesive seam.

What is Permabond UV645 used for?

Vertical plastic bonding
Paste consistency does not run.
Large plastic tolerances
Gap widths exceed standard.
PC/ABS mixtures
Industrial plastic components.
Plastic repair
Selective application without expiration.
Overhead applications
Even in non-horizontal positions.

Processing

1
Clean surfaces
Prepare bonding surfaces clean, dry, and free of grease — degrease with isopropanol or acetone. For aluminum/copper, lightly sand to remove the oxide layer. For plastics, check compatibility.
2
Apply adhesive thinly
Apply Permabond UV645 thinly and evenly – directly from the bottle or using a dispensing device. Keep the adhesive protected from light. Avoid air bubbles.
3
Join and align components
Assemble quickly and precisely. For glass bonding, spread the adhesive into a thin film by applying pressure. Do not move components during UV curing.
4
Cure with UV light
Aim the UV lamp at the bond line. Curing time depends on lamp power, wavelength, and light transmission of the components — typically 1–5 seconds with a 30 W/cm² light guide system, or 5–15 seconds with a 4 mW/cm² low-power lamp.
5
Full strength after UV exposure
After complete UV curing, the components are immediately handleable. Final strength is achieved immediately after irradiation. For dual-cure products (UV + anaerobic), allow an additional 24 hours for complete anaerobic curing of shadow areas.
Data Sheets & Safety Data Sheet
Complete TDS and SDS in DE, EN, FR — view or download directly.
To the documents →

Recommended accessories


Important Notes

Not suitable for / Important notes
Store away from light.
Storage
Store at 5 to 25 °C and protect from direct light exposure. Curing begins under UV light — keep the bottle in the dark and only open under UV-blocked light.

Which Permabond UV adhesive for which application?

Permabond UV645 in direct comparison with related products of the UV series.

Permabond UV645
Current Product
Permabond UV640 →Permabond UV649 →Permabond UV648 →
ApplicationUV adhesive for plastics (high viscosity)Lower viscosityPaste-like, suitable for sealantUrethane methacrylate tough-elastic.
Viscosity8,000–10,000 mPa·s @ 20 rpm / 30,000–60,000 mPa·s @ 2.5 rpm3'000–5'000 mPa·s20,000–30,000 mPa·s20,000–40,000 mPa·s
Substrate Strength>9 N/mm² (substrate failure)PolycarbonatePC/ABSPolycarbonate
Elongation at break>70 %110 %>70 %>70 %

Frequently asked questions about Permabond UV645

Practical application and design questions — answered by SILITECH.

Permabond UV645 is a methacrylic acid ester (UV-curing, long-wavelength) adhesive with a viscosity of 8,000–10,000 mPa·s @ 20 rpm / 30,000–60,000 mPa·s @ 2.5 rpm. This UV adhesive for plastics is a high-viscosity variant with improved gap-filling properties. The adhesive cures upon irradiation with UV light in the spectral range of 365–420 nm—curing in seconds, "on demand.".

Permabond UV645 cures in the spectral range of 365–420 nm. Standard mercury vapor UV lamps, LED UV lamps with a suitable wavelength, or UV light guide systems are all suitable. For LED lamps, the maximum wavelength of the LED must be matched to the curing spectrum of the adhesive—we are happy to advise you on selecting the right lamp.

The UV curing of Permabond UV645 depends on the lamp power, wavelength, and light transmittance of the components. Typical curing times range from seconds to a few minutes.

Permabond UV645 bonds reliably to: Polycarbonate: >9 N/mm² (substrate failure); PVC: >5 N/mm². For thermoplastic substrates, we recommend testing compatibility before series production — release agents on injection-molded parts can impair adhesion.

Permabond UV645 is a UV adhesive for plastics (high viscosity) (8,000–10,000 mPa·s @ 20 rpm / 30,000–60,000 mPa·s @ 2.5 rpm viscosity, >70% elongation at break). Permabond UV640 is for medium-viscosity plastics (3,000–5,000 mPa·s, 110% elongation at break) — lower viscosity.

When stored at 5 to 25 °C and protected from light, Permabond UV645 is stable until the printed expiration date. IMPORTANT: UV adhesives cure upon contact with light — always store the bottle in the dark and only open it briefly under UV-blocked light. Daylight-stable variants (e.g., UV675) can be used briefly under ambient light.

From the Permabond UV range, select according to substrate, viscosity, and special properties: Permabond UV645 (UV adhesive for plastics (high viscosity)); Permabond UV640 (medium viscosity plastics); Permabond UV649 (gel plastics); Permabond UV648 (high viscosity urethane). For shadowed areas (where UV light does not fully reach the adhesive gap), a dual-cure variant such as Permabond UV7141 (UV + anaerobic) should be used.