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Merbenit ST40

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Sprayable 1K-SMP adhesive/sealant for large-area bonding and seam sealing.

Sprayable 1K SMP adhesive/sealant for large-area bonding and seam sealing — Plastisol appearance, long working time (25 min), Shore A 35

Price on request

  • Tensile strength
  • Temperature range (°C)
  • Container
  • consistency
  • Elongation at break
  • density
  • Hardness (Shore A)
  • Chemical group
  • Color
  • Cured layer thickness after 24 hours
  • curing technique
  • Processing temperature
  • Tension at 100% elongation
  • Change in volume
  • Number of components

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MS Polymer Universal Automatic Dispensing General Industry and Manufacturing Construction Metal Plastic Low Odor Solvent-Free Silicone- Free Isocyanate-Free Automotive Elastic Merbenit Accessories Spray Guns Sealant Mechanical Engineering

 
General Terms and Conditions.

Shipping usually within 1 to 3 business days
(availability will be confirmed after ordering)

. Express logistics. Fast and reliable within Switzerland & Europe.

Shipping from Swiss warehouse within 24 hours. Batch certificate. Invoice within 30 days (B2B). Technical support.
Shipping & Delivery

Usually 1 to 3 working days

Availability will be confirmed after order receipt.

Express logistics within Switzerland & Europe.

General Terms and Conditions →

Product data

Internal reference: 92-ST40.KT.ML290.GR

HS code: 3214.1000


Internal reference: 92-ST40.KT.ML290.GR
HS code: 3214.1000

Merbenit ST40
Merbenit ST40
Merbenite · SKU 92-ST40.KT.ML290.GR

Merbenit ST40 is a sprayable 1K-SMP adhesive/sealant for large-area bonding and seam sealing — Plastisol appearance, long working time (25 min), Shore A 35.

Silane-modified polymers (SMPs) are modern, high-performance adhesives—moisture-curing, solvent-, isocyanate-, and silicone-free, with a very broad adhesion spectrum to metals, painted and galvanized surfaces, engineering plastics, glass, ceramics, concrete, stone, and wood. They are paintable, corrosion-resistant, shock- and vibration-resistant, and low-odor. ST40 is a specific variant of the Merbenit SMP series—its key properties and applications are described below.

Sprayable + Plastisol look

Merbenit ST40 is designed for large-area applications — sprayable, with a long working time (25 min) for complex seam sealing. The finished seam seals are visually identical to classic plastisol seams — ideal as a replacement for plastisol in automotive manufacturing.

ST40 in figures
Sprayable
pulverizable
25 min
Potting time
Shore A 35
hardness
250 %
Elongation at break

What makes ST40 stand out

Sprayable
Efficient application with spray gun — large-area bonding made efficient.
Plastisol optics
Seam sealants visually identical to plastisol — replacement in automotive mass production.
Long processing time (25 min)
Elaborate, large-area seams, done without haste.
crack and gap bridging
Reliably closes uneven surfaces and small cracks.
Very broad adhesion spectrum
Versatile substrate compatibility.
Correctable
Position adjustable during potting time.

What is ST40 used for?

Automotive seam sealants
Plastisol replacement in the mass production of vehicles.
Weld protection
Protection and sealing of weld seams.
Large-area bonding
Roof sealing, floor tray bonding.
Container and trailer construction
Large-area seals.
Body interior seals
Noise-reducing seals.
Industrial spray applications
Mechanical engineering and apparatus engineering.
Data sheets & safety data sheet
TDS and SDS in multiple languages ​​— watch or download directly.
To the documents →

processing

1
Prepare the substrate
Degreasing and drying large substrates — typically car body floor trays, container walls.
2
Prepare sprayer
Paste sprayer with suitable nozzle for ST40 — pressure and quantity setting according to application.
3
Spray application
Inject evenly within the pot life (25 min) — visually mimicking plastisol sutures.
4
Optional smoothing
If necessary, adjust the seam appearance using a spatula or smoothing tool.
5
Curing
24 h for 2 mm curing, 48 h for 3 mm — longer curing time for large layer thicknesses.

Recommended accessories


ST40 compared to related Merbenit products

Direct comparison of mechanical and processing values ​​— all data from the official Merbenit TDS.

ST40
Current product
HM21 →HT50 →TMS32 →
Networking system1K moisture-curing1K moisture-curing1K moisture-curing1K moisture-curing
consistencypasty, sprinkablestable, ≤3 mmstablestable, ≤3 mm
Shore A hardnessA 35A 45A 45A 34
Tensile strength2.0 N/mm²2.5 N/mm²2.5 N/mm²1.6 N/mm²
Elongation at break250 %350 %200 %500 %
Module 100%1.1 N/mm²1.6 N/mm²1.5 N/mm²0.8 N/mm²
Processing time25 min30 min10 min30 min
Curing time: 24 hours2.0 mm≥3.0 mm2.5 mm≥2.0 mm
Curing time: 48 hours3.0 mm≥4.0 mm4.0 mm≥3.5 mm
density1.381.521.481.48
Temperature range-40 / +90 °C-40 / +90 °C-40 / +90 °C-40 / +90 °C
Change in volume≤6 %≤5 %≤4 %≤3 %
Main applicationAutomotive seam sealantsMetal constructionInstant adhesivesNatural stone grouting
Topics & Application Areas
Key terms related to this product. Also useful for our search and filters.
MS Polymer Universal Automatic Dispensing General Industry and Manufacturing Construction Metal Plastic Low Odor Solvent-Free Silicone- Free Isocyanate-Free Automotive Elastic Merbenit Accessories Spray Guns Sealant Mechanical Engineering

Technical data for Merbenit ST40

All 15 product information 4 Performance at final strength 1 Physical properties 6 General 4
Product information
Tensile strength approx. 2.0 N/mm²
Temperature range (°C) -40 °C to +90 °C
Container 290ml cartridge
consistency Paste-like, sprinkable
Performance at final strength
Elongation at break approximately 250%
Physical properties
density 1.38 g/cm³
Hardness (Shore A) approximately 35
Chemical group Silane-modified polymer
Color gray
Cured layer thickness after 24 hours approx. 2.0 mm
curing technique Moisture-curing
Generally
Processing temperature +5 °C to +40 °C
Tension at 100% elongation approx. 1.1 N/mm²
Change in volume ≤ 6%
Number of components 1K

For binding values, please refer to the technical data sheet (TDS) in the "Documents" tab.

Documents and datasheets

Click on a document for a preview or the download icon for a direct download.

Safety Data Sheets (SDS) 2
Merbenit ST40 - Safety Data Sheet DE.pdf
75 KB
Merbenit ST40 - Fiche de Sécurité FR.pdf
75 KB
Further documents 2
Merbenit ST40 - FT (FR)
87 KB
Merbenit ST40 - TM (DE)
86 KB

Frequently asked questions about ST40

Practical application and design questions — answered by SILITECH.

Merbenit ST40: Sprayable 1K SMP adhesive/sealant for large-area bonding and seam sealing — Plastisol appearance, long working time (25 min), Shore A 35. Main applications: Automotive seam sealing, weld seam protection, large-area bonding.

SMP = Silane-modified polymer. This modern class of adhesives combines the advantages of silicone (elasticity, weather resistance, broad adhesion spectrum) and polyurethane (mechanical strength, paintability) — without their disadvantages (silicone: not paintable, corrosion on some metals; PU: isocyanates, often problematic indoors). SMP adhesives are solvent-, isocyanate-, and silicone-free, paintable, corrosion-resistant, and adhere to most substrates without a primer — except PE, PP, PTFE, and silicones.

ST40 adheres to metals (aluminum, stainless steel, steel), powder-coated and painted surfaces, galvanized/anodized/chromated/zinc-coated substrates, many plastics, ceramics, stone, concrete, crepi, wood, and glass. Not suitable for: PP, PE, PTFE (Teflon), silicones, and bitumen substrates. For critical material pairings, we recommend a preliminary test or application with a primer (V40 for smooth, V21 for absorbent substrates).

Store in the unopened original container in a dry, cool place — typically between +5 and +30 °C. Consult the Safety Data Sheet (SDS) before use. Observe the expiry date on the packaging. Use opened cartridges quickly — skin formation in the nozzle will block further application.

In the comparison table above, you will find related Merbenit products with different properties—different hardness, pot life, elongation at break, or special certifications (IMO, EN 45545-2, FMVSS 212, ISEGA, Minergie-ECO). If you are unsure which product is best for you, we would be happy to advise you—contact SILITECH with your specific application (substrate pairing, desired hardness, processing workflow, certification requirements).

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Our technical team will advise you personally on material selection, processing questions, and individual requirements. Quickly and competently.

Product specifications

Product information
Tensile strength approx. 2.0 N/mm²
Temperature range (°C) -40 °C to +90 °C
Container 290ml cartridge
consistency Paste-like, sprinkable
Performance at final strength
Elongation at break approximately 250%
Physical properties
density 1.38 g/cm³
Hardness (Shore A) approximately 35
Chemical group Silane-modified polymer
Color gray
Cured layer thickness after 24 hours approx. 2.0 mm
curing technique Moisture-curing
Uncategorized
Processing temperature +5 °C to +40 °C
Tension at 100% elongation approx. 1.1 N/mm²
Change in volume ≤ 6%
Number of components 1K
Keywords
Keywords
MS Polymer Universal Automatic Dispensing General Industry and Manufacturing Construction Metal Plastic Low Odor Solvent-Free Silicone- Free Isocyanate-Free Automotive Elastic Merbenit Accessories Spray Guns Sealant Mechanical Engineering