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Permabond Engineering Adhesives LtdEpoxy Adhesives (1-K & 2-K)

PERMABOND ES578

UL94-V0 Premium — flame-retardant 1K epoxy for control cabinets, e-mobility and power electronics.

Chemical group
Epoxy resin
Color
black
Specific Gravity
1,6
Viscosity (adhesives)
High viscosity >5000 mPas

CHF 0.00 / ml
  • Manufacturer
  • Brand
  • Container
  • Color
  • Country of origin
  • Chemical group
  • Viscosity (adhesives)
  • Viscosity mPa.s
  • Specific Gravity
  • Operating temperature (°C)
  • Hardness (Shore D)
  • Storage Temperature (°C)
  • Maximum gap fill (mm)
  • Thermal conductivity
  • 130° C
  • 150°C
  • 170°C
  • Steel
  • Aluminum
  • Zinc
  • Coefficient of thermal expansion
  • UFI (Unique Formula Identifier)
  • Dielectric strength
  • TG Value
Your selection PERMABOND ES578 49-578.KT.ML320
General terms and conditions of business

Internal reference: 49-578.KT.ML320
HS code: 3506.9190000

PERMABOND ES578 sample offer

Technical Data

Typical values, not a specification. The technical data sheet (TDS) is binding.

Product Information

Manufacturer
Permabond Engineering Adhesives Ltd
Brand
Permabond
Container
320 ml
Country of origin
Italy
UFI (Unique Formula Identifier)
MUY0-N08E-Q002-4HD3

Cure speed (oven)

130° C
75 minutes
150°C
60 minutes
170°C
25 minutes

Performance at Full Cure

Thermal conductivity
1.0 W/(mK)
Dielectric strength
40-45 kV/mm

Physical Properties

Color
black
Chemical group
Epoxy resin
Viscosity (adhesives)
High viscosity >5000 mPas
Viscosity mPa.s
600000-800000
Specific Gravity
1,6

Curing values

Maximum gap fill (mm)
5

Mechanical properties

Hardness (Shore D)
80-85

Shear strength ISO 4587 in N/mm²

Steel
27-41
Aluminum
17-31
Zinc
14-27

Thermal Properties

Operating temperature (°C)
-40 to +180
Storage Temperature (°C)
2-7
Coefficient of thermal expansion
45 x 10-6 mm/mm/°C (

Features

TG Value
105°C
Keywords
  • Aluminum
  • UL94 V-0
  • Fire protection
  • Heat Distribution

Product Description

Permabond ES578 is a 1K epoxy with UL94-V0 flame retardancy — the premium choice for safety-critical industrial bonding applications with fire protection requirements.

Unlike standard industrial epoxies, ES578 is certified flame-retardant according to UL94-V0 (Underwriter's Laboratory) — a rare property required in safety-critical industrial applications such as control cabinets, e-mobility components and power electronics.

As a one-component heat-cure epoxy, ES578 is applied directly without mixing—thus avoiding pot life issues. Curing occurs through the application of heat (typically 30 minutes at 150 °C). The black cure makes the product visually inconspicuous on dark substrates.

UL94-V0 CERTIFICATION

UL94-V0 according to Underwriter's Laboratory — Permabond ES578 is one of the few 1K epoxies with a flame-retardant UL94-V0 classification. The choice for safety-critical industrial applications with fire protection requirements — control cabinets, e-mobility components, power electronics.

Permabond ES578 in figures
UL94-V0
Flame-retardant
1K
One-component
Heat-cure
Heat curing
High temperature
Resistant

What distinguishes Permabond ES578

UL94-V0 flame retardant
Underwriter's Laboratory certified.
1K System
No mixing — apply directly.
Heat-cure
Heat curing 30 min @ 150 °C.
High temperature resistance
Retains strength after hardening.
Black pigmented
Visually unobtrusive on dark substrates.
Solvent-free
100% reactive.

What is Permabond ES578 used for?

Control cabinets
UL94-V0 certified for fire protection.
E-mobility components
Fire protection-relevant adhesive bonds.
Power electronics
Control units, inverters, motor controls.
Industrial safety
When standard epoxides are not permitted.
Encapsulation of components
1K heat cure with no pot life limit.

Processing

1
Clean surfaces
Prepare bonding surfaces clean, dry, and free of grease — degrease with Permabond Cleaner A. Lightly sand aluminum and copper to remove the oxide layer.
2
Apply adhesive directly
Apply Permabond ES578 directly from the container without mixing — as a 1K system, there is no pot life limitation. Avoid air bubbles.
3
Join and fix components
Join components with sufficient pressure. Use a clamping device or clamp to prevent the parts from moving during curing.
4
Perform heat curing
Curing is achieved through heat application — heat curing is required (typically 30 min @ 150 °C or 60 min @ 120 °C). Typical conditions: 30 minutes at 150 °C in an industrial oven or with equivalent IR/hot air curing. See TDS for exact values.
5
Final strength after cooling
After heat curing, allow the component to cool down — full strength is achieved immediately after cooling. Unlike 2K epoxies at room temperature, there is no 24-hour waiting period.
Data Sheets & Safety Data Sheet
Complete TDS and SDS in DE, EN, FR — view or download directly.
To the documents →

Recommended accessories


Important Notes

Important Notes
Heat curing is required (30 min @ 150 °C or equivalent). Storage: 5–25 °C — Reactivity decreases with increasing storage temperature.
Storage
Store at 5 to 25 °C. 1K heat-cure epoxies have limited storage stability — reactivity decreases with higher storage temperature. Observe the expiration date.

Which Permabond 1K epoxy for which application?

Permabond ES578 in direct comparison with related products of the ES series.

Permabond ES578
Current Product
Permabond ES566 →Permabond ES569 →Permabond ES550 →
ApplicationUL94-V0 1K epoxy — flame retardant + high temperature resistantHigh temperature without UL94High temperature without UL94Standard application
ChemistryOne-component epoxy resin (heat-cure)1K epoxy1K epoxy1K epoxy
CuringHeat curing required (typically 30 min @ 150°C)Heat-cureHeat-cureHeat-cure

Frequently asked questions about Permabond ES578

Practical application and design questions — answered by SILITECH.

UL94-V0 1K epoxy — flame-retardant according to Underwriters Laboratory, high-temperature resistant. 1K epoxies are processed directly without mixing and cured in a single heat-cure step.

1K epoxies are processed directly from the container without mixing — no pot life limitation, no mixing errors. Disadvantage: heat curing required (industrial oven, IR lamp, or hot air). 2K epoxies cure at room temperature but require precise mixing and have a limited pot life. 1K is suitable for line production with heat-cure infrastructure, 2K for workshops without an oven.

Heat curing is required (typically 30 min @ 150 °C or 60 min @ 120 °C). For exact conditions, see Permabond TDS — typically 30 minutes at 150 °C or equivalent heat input (e.g., 60 min @ 120 °C).

1K heat-cure epoxies bond metals (steel, aluminum, copper), composites (CFK, GFK), ceramics, and selected plastics (with heat resistance). Substrates must tolerate the curing temperature (typically 150 °C).

Permabond ES578 is approved according to UL94-V0 Flame Retardancy. Compliance letter available from Permabond/SILITECH.

At 5 to 25 °C. 1K heat-cure epoxies have limited storage stability — reactivity decreases with higher storage temperature. For long shelf life, store refrigerated. Allow adhesive to warm to room temperature before opening.

From the Permabond 1K epoxy range: Permabond ES578 (UL94-V0 1K epoxy — flame-retardant + high-temperature resistant); Permabond ES566 (high-temperature 1K); Permabond ES569 (high-temperature 1K); Permabond ES550 (standard 1K). For UL94-V0 fire protection, see ES578; for high temperature, see ES566/ES569; for IR/hot air curing (without an industrial oven), see ES5691.